Product Quality Engineer - Quality Dept
Fuyao Glass America Inc • Moraine, Ohio, United States
Salary: 50 pounds. Ability to pa
Role & seniority
- Product Quality Engineer (mid-level)
Stack/tools
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APQP framework, PV testing planning, Run-at-Rate verification
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8D problem-solving, quality tools, TS16949 knowledge
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ISO14001/OHSAS18001 familiarity
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Microsoft Office (Word, Excel, PowerPoint); manufacturing software
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Automotive glass manufacturing process knowledge
Top 3 responsibilities
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Lead advanced product quality planning (APQP) for NPD, define quality targets and plans
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Control and verify new product quality prior to SOP+3 months; design test/detection plans and process capability
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Develop PV testing plans with Quality Verification Engineer; monitor implementation and resolve quality problems post-NPD (SOP+6 months)
Must-have skills
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Bachelor degree in mechanical or electrical engineering (preferred)
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English-Chinese bilingual; strong written/spoken communication
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Prior quality engineering experience; familiarity with TS16949 and APQP
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Ability to interpret drawings/specs, conduct risk assessment, and use 8D and quality tools
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Proficiency in MS Office and basic manufacturing software
Nice-to-haves
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Experience in automotive glass manufacturing
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Hands-on experience with Run-at-Rate, product/process reviews, and supplier/customer interactions
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Knowledge of ISO14001 and OHSAS18001, and quality resume/reporting
Location & work type
- United States; full-time, on-site (Fuyao Glass America environment)
Full Description
Job Title: Product Quality Engineer
Job Summary:
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Advance product quality planning in the New Product Development phase;
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Control the new product quality before SOP+3 months;
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New product verification;
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Solve and improve quality problem.
Job Functions
APQP (advanced product quality planning)
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1 Participate in customer drawing and technical specification review and examination, define special customer requirements;
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2 According to the internal control quality standard of customer and the company, establish new product quality standard and the detection and test specification;
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3 Prepare the new product quality target according to customer requirements and company's profit plan;
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4 Prepare new product quality plan according to the production management level and quality management level of the company;
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5 Organize existing evaluation of new product test and detection capability and prepare improvement plan.
Control the new product quality before SOP+3 months
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1 Participate in the design of new product test and detection plan, responsible for verifying the detection and test capability for new products;
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2 Organize the process capability study and verification of new product technological process and participate in Run-at-Rate verification;
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3 Organize product review of samples during new product development, quality gate review before mass production and the process review;
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4 Participate in the product review, revised changes review and trial assembly during customer's new product development;
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5 Monitor if all necessary processes and plans during new product development are effectively implemented.
New product verification
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1 Work with Quality Verification Engineer to develop PV testing plan according to the OEM requirements;
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2 Participate in and track the implementation of PV Testing plan, ensure timely attainment.
Solve and improve quality problem
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1 Properly handling with quality problems occurred during new product development and SOP+6 months;
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2 Handling with customer complaint and returns of goods during new product development and SOP+6 months;
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3 Establishing new product quality resume, summarize quality problems and provide improvement suggestions.
Other works relating to quality assurance
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1 Participate in internal training specifically required by customer;
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2 Responsible for training and guiding new product quality standard and inspection specification;
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3 Assist quality control supervisor in recognizing and managing process change points;
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4 Responsible for compiling, archiving and transferring materials relating to new product development process
Reports to prepare and submit: Quality review report, Summary of customer quality information, Project quality record
Other duties as assigned
Nothing in the Position Description restricts management's right to assign or re-assign duties and responsibilities to this job at any time
Qualifications
- Languages spoken commonly in the workplace are English and Mandarin. - Ability to read, understand and comprehend documents such as safety rules, operating and maintenance instructions. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
- Ability to speak effectively and interact with other team members engineers, leadership and customers.
- Experienced in quality engineer area
- Bachelor degree or above (The mechanical and electrical major is preferred)
- Bilingual (English-Chinese) (Required)
- The employee is regularly required o stand for long periods. Duties include turning at the waist, reaching, bending, squatting and lifting up to 50 pounds. Ability to pass static strength requirements (grip)
- Clarity of vision at 20 inches or less. Use this factor when special and minute accuracy is demanded
- Clarity of vision at 20 feet or more. Use this factor when visual efficiency in terms of far acuity is required in day and night/dark conditions
- Three-dimensional vision. Ability to judge distances and spatial relationships so as to see objects where and as they actually are.
- Ability to identify and distinguish colors
- Observing an area that can be seen up and down or to right or left while eyes are fixed on a given point
- The noise level in the work environment is usually moderate. Safety requirements for this position are safety glasses, hearing protection and steel-toed work boots
- Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals
- Ability to solve practical problems and deal with a variety of variables
- Knowledge of and familiarity manufacturing software
- Familiar with manufacturing principle and technological process of automotive glass
- Familiar with the company's quality policy, objectives and commitments
- Have a good knowledge of TS16949 quality management system
- Have a basic knowledge of ISO14001 and OHSAS18001 quality system
- Familiar with various standards and inspection/test methods for automotive glass
- Familiar with core knowledge of Five Tools
- Quality planning of new projects
- Risk assessment and management of new projects
- Able to solve problems systematically
- Relatively better planning, organization, Leadership and control ability
- Relatively strong sense of responsibility and sensitivity; be able to actively deal with problems
- Able to work under pressure
- Systematically trained in manufacturing technique of automotive glass and main equipment
- Systematically trained in APQP
- Trained in TS16949 quality system (including six handbooks)
- Systematically trained in quality tools
- Proficient in using Microsoft Office software Word, Excel, Power Point
- Five Tools and quality statistics knowledge
- Proficient in using 8D method to solve problems
Must be 18 years of age or older. Fuyao Glass America Inc., Core Foundation Competencies including Ethics, Integrity, Values & Trust. Fuyao Glass America Inc. is An Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability or protected veteran status. Fuyao Glass America, Inc. is a Drug-Free Workplace.