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Vesuvius North America • Illinois, United States
Role & seniority
Stack/tools
PLCs: Allen-Bradley, Siemens; HMI/SCADA development
Robotics, AGV/EGV systems, vision systems; motion control (VFDs, servo drives)
Electrical schematics, control panel design; CMMS; CAD tools (SolidWorks, AutoCAD Electrical)
Top 3 responsibilities
Design, program, modify, and troubleshoot PLCs, HMIs, and SCADA; develop/maintain control logic, sequencing, alarms, and safety functions; lead advanced automation troubleshooting
Support/lead robot design, integration, motion control, tooling, safety interfaces; optimize automation to improve safety, quality, productivity
Maintain PM plans for automation, participate in RCFA, support breakdown response; contribute to MTBF/MTTF/OTEE improvements and unplanned downtime reduction; lead automation-related CAPEX projects
Must-have skills
3–5+ years in industrial automation, PLC programming, system integration
Proficiency with Allen-Bradley and Siemens PLCs; HMI/SCADA; robotics/AGV; motion control; vision systems
Electrical schematics, control panel design; CMMS usage; strong problem-solving, independent work, and cross-functional communication
Nice-to-haves
Automation/PLC certifications; Lean/Industry 4.0 experience
CAD proficiency (SolidWorks, AutoCAD Electrical); FAT/SAT experience; safety/UL/OSHA-related exposure
Location & work type
Location not specified; likely plant-based on-site engineering role
Work
Job Details
Description
Position Purpose
The Automation Engineer is responsible for ensuring the safe, reliable, and efficient operation of all automation, PLC, robotic, and material handling systems within the plant. The role provides hands-on technical leadership in PLC programming, robotics, AGV/EGV systems, and industrial automation, directly supporting maintenance reliability, reduction of unplanned downtime, and continuous improvement initiatives.
This position acts as a technical authority and enabler for maintenance and production teams, supporting automation-driven productivity, data accuracy, and long-term asset reliability.
Organizational Alignment
Reports functionally and operationally to the Maintenance Manager
Automation, PLC & Control Systems
Design, program, modify, and troubleshoot PLCs, HMIs, and SCADA systems (Allen-Bradley, Siemens preferred). Develop and maintain control logic, sequencing, interlocks, alarms, and safety functions.
Robotics & Automation Design
Support or lead robot design, integration, and modification, including end-of-arm tooling and safety interfaces. Maintain and optimize motion control, servo systems, drives, and vision systems. Identify opportunities to replace manual processes with automation to improve safety, quality, and productivity.
Maintenance, Reliability & Execution
Support the development and execution of Preventive Maintenance (PM) plans for automation, PLCs, robotics, and AGV/EGV systems. Define automation-specific PM tasks, frequencies, spare parts, and technical standards in CMMS. Actively support breakdown response and emergency troubleshooting. Participate in and technically lead RCFA for automation-related failures. Contribute to improvement of MTBF, MTTF, OEE, and reduction of unplanned downtime.
CAPEX, Projects & Continuous Improvement
Automation Reliability: Reduction of automation-related downtime and recurring failures.
Maintenance Effectiveness: Quality PM execution and improved asset reliability metrics.
Safety & Compliance: Zero serious safety incidents related to automation systems.
Operational Performance: Improved productivity, data accuracy, and process stability.
Capability Building: Increased automation and PLC competency within maintenance teams.
Education & Qualifications
Bachelor’s degree in electrical engineering, Mechanical Engineering, Mechatronics, Automation Engineering, or equivalent experience. 3–5+ years’ experience in industrial automation, PLC programming, and system integration. Automation / PLC certifications preferred. Experience in a manufacturing and/or unionized environment preferred.
Technical Skills & Experience
PLCs: Allen-Bradley, Siemens HMI / SCADA development and troubleshooting Motor controls, VFDs, servo drives, motion control Robotics, AGV/EGV systems, vision systems Electrical schematics and control panel design CMMS usage for PMs, assets, and documentation CAD tools (SolidWorks, AutoCAD Electrical – preferred)
Skills & Behaviors
Strong hands-on, shop-floor orientation High ownership for equipment reliability and safety Structured problem-solving and analytical mindset Ability to work independently and manage multiple priorities Strong communication across maintenance, production, and engineering Willingness to challenge existing solutions constructively Discipline in standards, documentation, and execution