
Aerospace Quality Engineer
KBR, Inc. • Greer, South Carolina, United States
Salary: 401K plan with compa
Role & seniority: Aerospace Quality Engineer (mid-level)
Stack/tools: AS9102 FAI process and software; on-site/remote inspections; QC/measurement equipment; QMS documentation; Six Sigma tools; RCCA; PFMEAs; data collection and trend analysis
Top 3 responsibilities
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Lead and conduct First Article Inspections (FAIs) and related reviews with customers and suppliers
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Assign, track, and manage FAI tasks; coordinate schedules and requirements
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Perform tests, audits, validations; root-cause analysis; maintain metrics and quality improvements; provide training
Must-have skills
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Proficiency in preparing AS9102 FAIs (Forms 1–3, ballooned drawings), reviews, measurements, expediting
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Experience with RCCA, PFMEAs, and process improvements to reduce scrap and NTMRs
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2+ years in manufacturing/quality/engineering (aerospace electronics preferred); good communication; analytical/problem-solving ability; U.S. citizenship
Nice-to-haves
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Certified Green Belt or Lean Black Belt; experience with Six Sigma Plus tools; experience with suppliers; automotive or aerospace product exposure
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Training/experience in RCCA, Process Mapping, FMEAs, APQP/PPAP
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Location & work type: Greer, SC area; on-site and remote customer/supplier support; full-time role
Full Description
Title: Aerospace Quality Engineer Belong, Connect, Grow, with KBR! Program Summary KBR Assurance Services (KAS) delivers full life cycle professional and technical solutions that improve operational readiness and drive innovation. Our solutions help ensure mission success on land, air, sea, space and cyberspace for the Department of Defense, intelligence community, NASA, and other federal agencies. KBR’s areas of expertise include engineering, logistics, operations, science, program management, mission IT and cybersecurity. Our people make the world a more productive, efficient, and fascinating place. And that’s only the beginning. Job Summary In this position, you will serve as the engineer for AS9102 First-Article Inspections (FAIs). You will assign, track, and manage assignments in the Greer, SC area. You will be required to work directly with the customer and KBR to meet quality standards and schedule expectations. Roles and Responsibilities Reviews and conducts First Article Inspections (FAIs). Provide onsite and remote support at Customer/Supplier sites. Assign, track, and manage First-Article Inspection assignments of the KBR team. Coordinate with customers to determine schedule, requirements, and specific needs for projects and inspections. Ability to use AS9102 FAI generating software. Provide estimates, quotes, and feedback to customers during the proposal process. Conducts tests, inspections, audits, and validations to ensure process compliance with contract, KBR and customer requirements and specifications for design, engineering, products, equipment, maintenance, and services. Conducts source inspections, evaluations and/or surveillance of vendors, suppliers, and subcontractors. Knowledge and ability to use inspection tools, measuring and test equipment. Conducts sampling inspections in accordance with approved plans and procedures. Supports and actively participates in root-cause-analysis. Conducts follow-up audits to review the effectiveness of implemented corrective actions. Collects and uses statistical data for the monitoring and evaluation of trends. Maintain and update QMS documents and quality contents as needed. Provides training and tutoring to other engineering personnel, suppliers, and contract personnel in First-Article Inspection, Six Sigma techniques, Manufacturing Process Control, variation reduction, etc. Provide technical leadership to coordinate implementation of advanced quality processes including statistically based variation reduction, control planning, mistake proofing, and Manufacturing Process Control. Prepare and present metrics associated with quality trends and related improvements within the customer base. Prepare progress reports, program reviews as needed, to assure the highest quality and cost effectiveness. Provides activity and status reports to management. Performs all other duties as assigned. Basic Qualifications Ability to prepare AS9102 First Article Inspections, including ballooned drawings and Forms 1, 2, and 3, and support related FAI activities such as reviews, measurements, and expediting. Capability to review build operations and PFMEAs, recommending improvements to reduce scrap, minimize quality notifications, and mitigate potential audit findings. Experience conducting root cause and corrective action (RCCA) activities in collaboration with quality and manufacturing engineering. U.S. Citizenship Status required due to client requirement. Bachelor’s Degree in engineering, materials, supply chain, management, business or technical discipline or equivalent experience. 2 years of experience in manufacturing/assembly operations, quality, engineering (design or manufacturing), and materials/procurement; preferably in aerospace electronics; these areas may be replaced by related military experience. Demonstrated self-starter & the ability to perform with minimal supervision. Experience in leading teams focused on problem solving and improvements. Good communication skills both written and oral with the ability to provide a clear vision of the strategy and processes for key stakeholders. High level of analytical ability to identify and evaluate appropriate courses of action for definition and resolution of complex problems. Ability to assess and analyze risk on a day-to-day basis. Preferred Qualifications Proven track record of working closely with suppliers preferred. Certified Green Belt or equivalent; Lean Expert or Black Belt preferred. Experience with Automotive or Aerospace products preferred. Additional experience or training in RCCA, Process Mapping, FMEAs and Control Plans or APQP/PPAP preferred. Experience using Six Sigma Plus tools preferred. KBR Benefits KBR offers a selection of competitive lifestyle benefits which could include 401K plan with company match, medical, dental, vision, life insurance, AD&D, flexible spending account, disability, paid time off, or flexible work schedule. We support career advancement through professional training and development. Click here to learn more: KBR Benefits Belong, Connect and Grow at KBR At KBR, we are passionate about our people and our Zero Harm culture. These inform all that we do and are at the heart of our commitment to, and ongoing journey toward being a People First company. That commitment is central to our team of team’s philosophy and fosters an environment where everyone can Belong, Connect and Grow. We Deliver – Together. KBR is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, disability, sex, sexual orientation, gender identity or expression, age, national origin, veteran status, genetic information, union status and/or beliefs, or any other characteristic protected by federal, state, or local law. KBR — Delivering Solutions, Changing the World. KBR brings together the best and brightest to deliver science, technology and engineering solutions that help governments and companies around the world accomplish their most critical missions and objectives. In everything we do, we are guided by our ONE KBR Values: We Value Our People – We create diverse, inclusive environments in which each person can feel safe, respected and valued, and where everyone has opportunities to grow and reach their full potential. We Deliver – We are uncompromising in our commitment to deliver innovative, high-quality, technology-led solutions for our customers and exceptional, sustainable value for all our stakeholders. We Are People of Integrity – We value honesty, trust, courage, fairness, prudence and tenacity. We believe doing what’s right for the planet, the communities where we work, and our people is good for business. We Empower – We empower our people with a shared purpose, the right tools and the supportive culture they need to be proactive decision-makers, to be adaptive to change, and to succeed. We Are a Team of Teams – We have a will to succeed, but we value the achievements of our team of teams over individual accomplishments. Our collective focus makes us a better, stronger, more effective company. We have also embedded environmental, social and governance (ESG) principles in every business operation and corporate function. Not only are we committed to operating safely, sustainably and equitably, but we are also committed to using our capabilities and expertise to help our customers accomplish their sustainability goals. Worldwide, KBR employs a diverse workforce approximately 29,000 people strong, with customers in more than 80 countries and operations in 40 countries. At KBR, We Deliver. Fraud Alert Fraud has infiltrated the job placement market via the internet, email and direct phone contact. Attempts have included unauthorized use of KBR’s name and logo to solicit potential job seekers or to extend false job offers. Bad actors may mix in fake job advertisements with legitimate postings. These ads can include contact instructions and require job seekers to send sensitive personal information or money to pay for visa applications, processing fees, etc., in exchange for consideration for a high-paying position. KBR will never ask for any sort of advance payment as part of the recruiting/hiring process. 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