
Quality Engineer
Weiss-Aug – Elk Grove Village, IL • New Kensington, Pennsylvania, United States
Role & seniority: Quality Engineer (senior-level, focus on leading AS9100 certification effort)
Stack/tools: AS9100 Rev D mastery; Quality Management System (QMS) development; GD&T (ASME Y14.5); CNC operations; FAI (AS9102); CMM programming/calibration; risk management; CAPA (8D/5-Why); audit leadership
Top 3 responsibilities
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Lead the facility’s transition to AS9100 certification; develop the QMS, SOPs, and work instructions for CNC operations
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Conduct gap analyses, create certification roadmap, and manage internal/external audits (Stage 1/Stage 2)
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Integrate formal risk management into production, implement configuration management, and oversee non-conformance and CAPA processes
Must-have skills
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Bachelor’s in Engineering (Mechanical/Industrial) or equivalent precision-mfg experience
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Deep AS9100 Rev D knowledge; experience guiding initial certification
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Proficient in GD&T, aerospace blueprints; CNC machining processes; metrology planning (CMM)
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Strong training/communication to uplift aerospace quality culture
Nice-to-haves
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Prior AS9100 certification achievement or lead auditor exposure
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Experience with FAI reporting, heat numbers/traceability, and aerospace finishes
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Location & work type: New Kensington, PA; on-site, full-time
Notes: Salary discussed case-by-case; Equal Opportunity Employer.
Full Description
Description Join Weiss-Aug – A Leader in Precision Manufacturing and Innovation
Be part of a company that’s shaping the future of manufacturing where your ideas, skills, and passion matter.
Weiss-Aug, is a leading provider of advanced manufacturing and engineering solutions with advanced facilities across the U.S. and Mexico for over 50 years.
Why Join Us? At Weiss-Aug we are driven by a commitment to excellence, innovation, and continuous improvement. As a recognized leader in the industrial and commercial sectors, specializing in high-volume metal stamping, thermoplastic molding, and value-added assembly solutions for the medical, aerospace & defense, automotive, interconnect, telecommunications and consumer goods industries, we take pride in cultivating a collaborative and forward-thinking work environment.
We're currently seeking a passionate and skilled Quality Engineer to join our team and contribute to our mission of delivering high-quality, engineered solutions to our customers worldwide. In this role you will be responsible for pivotally centered on transitioning the facility from its current state to full AS9100 (Aerospace) certification. You will be the primary architect of the Quality Management System (QMS), ensuring every precision-machined part meets the stringent safety and reliability standards required by the aerospace and defense sectors.
Responsibilities
Gap Analysis & Roadmap: Conduct a comprehensive audit of existing processes against AS9100 requirements to identify deficiencies and create a strategic timeline for certification.
QMS Development: Author and implement the Quality Manual, standard operating procedures (SOPs), and work instructions tailored to CNC operations.
Risk Management: Integrate formal risk assessment processes (per AS9100 Rev D) into the production lifecycle, focusing on operational risk and product safety.
Configuration Management: Establish rigorous controls for part versions, revisions, and traceability—from raw material heat numbers to finished CNC components.
Audit Leadership: Lead the internal audit program and act as the primary point of contact for external registrars during the Stage 1 and Stage 2 certification audits. CNC-Specific Quality Duties
Advanced Inspection: Develop AS9102-compliant First Article Inspection (FAI) reports for complex aerospace geometries.
Precision Metrology: Oversee CMM programming and calibration schedules for high-tolerance measurement tools used on the shop floor.
Non-Conformance & CAPA: Manage the "Red Tag" process for scrapped or reworked CNC parts, utilizing 8D or 5-Why analysis to eliminate recurring machining errors.
Requirements
Education: Bachelor’s degree in Engineering (Mechanical or Industrial) or equivalent technical experience in a high-precision machine shop.
AS9100 Expertise: Deep functional knowledge of AS9100 Rev D standards; experience taking a facility through its initial certification is highly preferred.
Technical Skills: Mastery of GD&T (ASME Y14.5) and the ability to interpret complex aerospace blueprints.
Process Knowledge: Familiarity with CNC machining processes (milling, turning, Swiss-style) and specialized finishes (anodizing, heat treat).
Communication: Strong ability to train machinists and operators on the importance of aerospace quality culture and documentation. This position is at our New Kensington, PA location.
Other Benefits Include Medical, Dental and Vision 401 (k) with company match PTO Time Tuition Reimbursement Employee Assistance Program (EAP) Short Term Disability Group Life and Accidental Insurance US Pay Transparency The base salary for this role will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, experience, and internal consistency.
If your salary requirements exceed the advertised range and you remain interested in Weiss-Aug, we encourage you to apply.
Weiss-Aug is an Equal Opportunity/Affirmative Action Employer. Applicants will be considered for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, national origin, protected veteran status, disability, or any other characteristics protected by applicable federal, state, or local law.