**Role & seniority: ** Senior Engineer – Electrical Testing (EWIS Aerospace); reports to Asst. Manager Testing; Quality Assurance (5–8 yrs experience; 3+ yrs wire harness testing)

**Stack/tools (test/tech): **

Test systems: DITMCO tester, Nexeya/Nexia cable test machines
Testing methods: Continuity, Insulation Resistance (IR), Dielectric Withstand (Hi-Pot), bonding/grounding verification, circuit isolation, functional testing
Related skills/equipment: Test fixtures/adapter boards, test jigs, connector mating planning, RCCA (root cause corrective action), calibration/maintenance of test equipment
Standards/systems: IPC/WHMA-A-620, AS9100, AS9102; NADCAP preferred; DO-160 awareness; (mentions MRB/non-conformance)

**Top 3 responsibilities: **

Plan, program, execute, validate, and document electrical tests for aerospace EWIS (wire harnesses, cable assemblies, panels/electromechanical assemblies).
Develop and validate test procedures (manual/automated) and perform failure analysis/root cause investigations.
Ensure compliance and audit readiness: verify against customer specs/drawings; support FAI/qualification; review reports/conformity records; contribute to RCCA/MRB/non-conformance and continuous improvement.

**Must-have skills: **

Hands-on aerospace EWIS/wire harness testing & validation (continuity/IR/Hi-Pot/functional/isolation).
Ability to write/validate test programs for DITMCO and Nexeya/Nexia s

Full Description

Senior Engineer – Electrical Testing (EWIS Aerospace) Job Description

Position Title: Senior Engineer – Electrical Testing (EWIS Aerospace)

Department: Quality Assurance

Location: SASMOS SEZ Facility

Reports To: Asst Manager Testing

Position Summary

The Senior Engineer – Electrical Testing is responsible for planning, executing, validating, and documenting electrical tests on aerospace Electrical Wiring Interconnection Systems (EWIS), including wire harnesses, cable assemblies, and Electrical Panels and Electromechanical Assembly includes Components testing. The role ensures compliance with customer, regulatory, and aerospace standards while supporting production, qualification, certification, and continuous improvement activities. EWIS encompasses aircraft wiring, connectors, splices, clamps, and associated electrical interconnection components. Writing Test programs for DITMCO testers and Nexia Cable test as per the customer wire list and drawing.

Key Responsibilities

Electrical Testing Programming and Validation which includes Continuity testing Insulation Resistance (IR) testing Dielectric Withstand (Hi-Pot) testing ,Bonding and grounding verification Circuit isolation testing Functional testing of harness assemblies Develop and validate automated and manual test procedures. Analyze test failures and conduct root cause investigations. Support qualification and first article inspections (FAI). Verify compliance with customer specifications and engineering drawings. Compliance to IPC/WHMA-A-620 Compliance to AS9100 and AS9102 requirements Support certification and customer audits. Review test reports, conformity records, and acceptance documentation.

Test Equipment Management- DITMCO , Nexeya

Develop test fixtures and adapter boards.
Ensure calibration and maintenance of test equipment.
Test jigs preparation & validation
Mating connectors Planning & NRE preparation
Lead RCCA (Root Cause Corrective Action) activities.
Support MRB and non-conformance investigations.
Implement zero-defect and mistake-proofing initiatives.
Drive continuous improvement projects to reduce defects and rework.
Mentor junior engineers and technicians.
Conduct technical reviews and training sessions.
Interface with customers, suppliers, quality, and manufacturing teams.

Required Qualifications

Education

Bachelor's Degree in

o Electrical Engineering
o Electronics & Communication Engineering
o Aerospace Engineering
o Avionics Engineering
Experience
5 to 8 years of aerospace electrical testing or EWIS experience.
Minimum 3 years in wire harness testing and validation.
Experience with aerospace manufacturing and quality systems.
Technical Skills
Testing Expertise
Continuity and resistance measurement
Insulation Resistance (IR)
Hi-Pot / Dielectric testing
Functional and integration testing
EMI/EMC awareness
Electrical load verification
DITMCO / Nexeya Testing machine handling
Standards Knowledge
IPC/WHMA-A-620
AS9100
NADCAP requirements (preferred)
DO-160 environmental testing awareness
Preferred Certifications
IPC/WHMA-A-620 Certified Trainer (CIT) or CIS
AS9100 Internal Auditor
Six Sigma Green Belt
EWIS Training Certification
Aerospace Quality Management Training
Desired Competencies
Strong analytical and troubleshooting skills
Aerospace regulatory knowledge
Leadership and mentoring capability
Customer-focused mindset
Excellent technical documentation skills
Attention to detail and quality culture

Test Engineer

Full Description

Bachelor's Degree in