Product Quality Engineer - Aerospace
ATI • Cudahy, Wisconsin, United States
Role & seniority: Product Quality Engineer – Aerospace, mid-level (3+ years in Quality/Manufacturing Engineering; on-site at ATI facility)
Stack/tools: GD&T and print interpretation; APQP/AS9145, PFMEA, Control Plan, MSA, process validation; RCCA (8D, 5-Whys, fishbone, Pareto), SPC/DOE/regression/hypothesis testing; cross-functional collaboration (Forge, Heat Treat, Machining, Die Design, Quality, Supply Chain); ERP (Syteline); inspection software; AS9100/Nadcap awareness
Top 3 responsibilities
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Interpret product/process requirements from prints/models/specs and translate into robust manufacturing instructions
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Lead RCCA/problem-solving to prevent defects and drive measurable improvement; improve Right-First-Time yield
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Champion APQP/AS9145 with PFMEA, Control Plan, MSA, and process validation; support AS9100/Nadcap audits
Must-have skills
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Bachelor’s in Engineering (Mechanical, Manufacturing, Industrial, or related)
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3+ years in aerospace/metal/discrete manufacturing quality or manufacturing engineering
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Proficient in print interpretation, GD&T, and process control/measurement systems
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Strong data-driven problem solving and cross-functional collaboration; organized and metrics-focused
Nice-to-haves
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Experience with forging, heat treating, machining, or aerospace special processes (e.g., NDT)
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APQP/PPAP, ERP (Syteline), inspection software
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Lean/Six Sigma (Green/Black Belt) or ASQ-CQE; DOE experience
Location & work type: C
Full Description
Proven to Perform. From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.
ATI is currently seeking a Product Quality Engineer - Aerospace to join our facility located in Cudahy, WI. The Product Quality Engineer (PQE) will drive product and process quality across aerospace forging, machining, and heat treatment operations. This role focuses on improving Right-First-Time (RFT) performance, reducing Cost of Poor Quality (COPQ), and ensuring the safety and reliability of aerospace components. The PQE serves as a bridge between Quality, Manufacturing, and Process Engineering, leading RCCA and continuous improvement initiatives that stabilize and optimize production.
Key Responsibilities
- Ensure product and process requirements are accurately interpreted from prints, models, and specifications (GD&T) and translated into robust manufacturing instructions.
- Lead structured RCCA/problem-solving (8D, 5-Whys, FMEA, Pareto, fishbone) to prevent defect recurrence and drive measurable improvement.
- Improve Right-First-Time yield by optimizing forging, machining, and heat treat processes and in-process controls.
- Champion APQP/AS9145 rigor through PFMEA, Control Plan, MSA, and process validation.
- Apply SPC and statistical methods (DOE, regression, hypothesis testing) to validate critical process characteristics.
- Collaborate cross-functionally with Forge, Heat Treat, Machining, Die Design, Quality, and Supply Chain teams to reduce COPQ.
- Support AS9100 compliance, internal audits, and Nadcap interactions.
Qualifications
Basic Qualifications
- Bachelor’s degree in Engineering (Mechanical, Manufacturing, Industrial, or related).
- 3+ years of experience in Quality or Manufacturing Engineering in aerospace, metals, or discrete manufacturing.
- Proficient in print interpretation, GD&T, and process control/measurement systems.
Preferred Qualifications
- Experience with forging, heat treat, machining, or aerospace special processes (e.g., NDT).
- Familiarity with APQP/PPAP deliverables, ERP systems (Syteline), and inspection software.
- Lean/Six Sigma certification (Green/Black Belt) or ASQ-CQE; experience with DOE.
Essential Skills
- Strong communication and collaboration across cross-functional and customer-facing teams.
- Data-driven problem solving and analytical mindset.
- Organized, results-oriented, and able to achieve key metrics (Right-First-Time, COPQ, PPM, OTD).
We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth
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- ATI is proven to perform.
*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.
ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.