
Test Cell Engineering Technician
Rehlko • Sheboygan, Wisconsin, United States
Salary: $73,400 - $92,500 / year
Role & seniority: Engineering Technician (mid-level to senior; experienced generator technician preferred)
Stack/tools: Test cells; data acquisition systems (e.g., Dewesoft); test fixtures/adapters for exhaust, fuel, coolant, battery; ECUs and generator subsystems; high-voltage and rotating equipment; PC hardware/software related to ECU programming and voltage regulation
Top 3 responsibilities
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Diagnose, repair, and troubleshoot mechanical/electrical generator issues in test cells; support production and customer witness tests
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Configure/calibrate/test data acquisition systems; ensure accurate measurements and maintain test equipment
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Design/procure test fixtures, maintain test cell environment, ensure safety/5S compliance; coordinate with cross-functional teams
Must-have skills
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2-year technical degree with 5+ years of generator technician experience (or equivalent)
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Hands-on trouble shooting of electromechanical systems; read and analyze schematics/technical docs
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Experience with data acquisition systems; comfortable around high voltage and rotating equipment; strong communication and organizational skills
Nice-to-haves
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Experience with alternators/ICEs; familiarity with ECU programming, voltage regulation
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Prior use of Dewesoft or similar data acquisition tools; ability to work independently and in a team
Location & work type
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Location: Not specified
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Work type: Full-time, on-site in test cell/manufacturing environment; include
Full Description
Why Work at Rehlko Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life. Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today’s world demands. Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter. At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future! What We Offer At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide: Competitive compensation and benefits Work-life flexibility Recognition and rewards Development and career opportunities A safe and inclusive workplace Why You Will Love this Job BASIC FUNCTION The Engineering Technician role is responsible for facilitating product testing, troubleshooting product issues within the test cell, troubleshooting and maintaining test equipment, facilitating special customer test setup and execution, and organization and improvement of the test cell environment. SPECIFIC RESPONSIBILITIES Diagnose and resolve mechanical and electrical issues related to generator performance within test cells; provide repair support as needed. Configure, calibrate, and troubleshoot data acquisition systems to ensure accurate test measurements. Contribute to the design and procurement of test fixtures and adapters for exhaust, diesel and gaseous fuel, coolant, and battery connections on a diverse range of generator models. Maintain test equipment such as load leads, fuel lines, and sensor cutout fixtures Collaborate with the test cell team to facilitate efficient and accurate production and customer witness tests including supporting mechanical and electrical connections as well as data acquisition equipment. Work cross-functionally with departments including manufacturing engineering, quality, safety, maintenance, and facilities to align with test cell objectives. Promote and uphold safety standards and 5S workplace organization practices to meet or exceed operational expectations. Execute tasks and responsibilities as directed by the test cell manager. Comply with all established safety and quality policies, procedures, and regulatory requirements. RELATIONSHIPS AND CONTACTS Organization Relationships: Reports to test cell manager Frequent contact with Union Operations Employees, Operations and Test Engineering, Production Supervision, Safety, Quality, Maintenance and IT. External Business Relationships: Occasional contact with distributors, dealers and final customers. Occasional contact with suppliers and equipment vendors. EDUCATION AND EXPERIENCE REQUIREMENTS Two-year technical degree and 5+ years' experience working as a generator technician preferred or comparable experience in a similar technician role Experience working on alternators and/or internal combustion engines preferred PC hardware and software knowledge in relation to ecu programming, voltage regulation, and other generator subsystems is preferred. Hands-on experience in troubleshooting electromechanical systems with the ability to diagnose root cause and resolution Experience in reading and analyzing schematics and technical documentation Comfort working in an industrial setting around high voltage and rotating equipment. Strong speaking, writing, and organizational skills to effectively convey information to engineers, union testers, and production management are required. Experience with data acquisition systems such as Dewesoft is preferred. Must be comfortable working independently and as part of a team. The Salary range for this position is $73,400.00-$92,500.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location. About Us Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose—Creating an energy resilient world for a better future—and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are. In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!? Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws. Americans with Disabilities Act (ADA) It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact EnergyJobs@rehlko.com. Rehlko is an equal opportunity/affirmative action employer. Our Values Curiosity – Seek, learn, share Trust – Go farther together Pace – Focus to go faster Excellence – Find the win every day Don't see the dream job you are looking for? Click "Get Started" below to drop off your contact information and resume and we will reach out to you if we find the perfect fit.