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Tesla • Buffalo, New York, United States
Salary: $176,040 / year
Role & seniority: Reliability Test Engineer (Senior level track; multiple levels listed: Associate to Sr Test Engineer)
Stack/tools: Electrical/mechanical reliability testing; power electronics design & validation; test automation (Python); data acquisition systems; sensors selection; PFMEA; high-voltage safety (up to 1 kV)
Perform reliability testing for charging and residential energy products; determine test solutions to optimize reliability and schedule
Analyze test data, communicate results, and drive resolution with design/reliability teams; conduct root-cause analysis for test failures
Procure/develop test equipment, enable cross-functional improvements, and drive product risk burndown
Degree in Electrical or Mechanical Engineering (or equivalent)
3+ years in power electronics hardware design/validation, hardware testing, and durability testing
Python or scripting for test automation/data analysis; experience with data acquisition and sensors; HV safety experience up to 1 kV
Strong communication, organization, and documentation abilities
Experience training/testing technicians; hands-on experience with test instrumentation and tooling
Ability to lead test engineering projects within accelerated validation timelines
Location & work type: Full-time; location not stated; requires safety/compliance adherence and cross-functional collaboration
What To Expect As a Reliability Test Engineer focusing on electrical and mechanical testing, you will play a key role reliability improvement into Tesla Energy’s. This position plays a crucial role in the reliability lifecycle of the product from development testing/analysis, manufacturing, and field operation to optimize product design for best-in-class lifetime customer experience.
What You'll Do
Perform reliability testing for Charging & Residential energy products Determine component/system level test solutions that optimize product reliability and durability, PFMEA-based risk mitigations, test team resources, and program schedules Execute independently Tesla energy product, subsystems (including switching converters, enclosures, busbars/conductors and actuators) Conduct test data analysis, and clearly communicate test results, and collaborate with design and reliability engineers to resolve issues detected in testing Procure and develop required test equipment, instrumentation, and data acquisition systems to enhance creative component and product level reliability testing Facilitate test failure root cause analysis to understand the root cause and drive resolution for failures originating in testing Ability to collaborate cross-functionally with design, reliability, and manufacturing engineers to suggest design and/or process improvements and address reliability and durability issues based on understanding of failure root causes Continuously drive product risk burndown to ensure product design is reliable and durable during reliability tests Capability and willingness to train technicians/interns to operate and troubleshoot test systems to optimize the workload Comply with safety policies and regulations
What You'll Bring
Degree in Electrical Engineering or Mechanical Engineering, or equivalent experience Minimum 3 years of hands-on experience in power electronics hardware design, design validation, hardware testing, mechanical system reliability, and durability testing Knowledge of programming in scripting languages for test automation and data analysis/post-processing (Python preferred) Experience specifying sensors for test instrumentation and utilizing data acquisition systems, and using basic hand and power tools Experience working safely with high voltage equipment (up to 1kV) Experience pro-actively owning and delivering test engineering projects within accelerated validation timelines Excellent written and verbal communication as well as organization and documentation skills
Benefits Compensation and Benefits
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program
Expected Compensation Associate Test Engineer - $82,440 - $123,660/annual salary Test Engineer - $98,640 - $147,960/annual salary Sr Test Engineer - $117,360 - $176,040/annual salary
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
, Tesla