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Optimal Staffing • Pontiac, Michigan, United States
Role & seniority: Engine Development role focusing on dyno testing; requires seniority (min. ~5 years in dyno testing) and a bachelor’s degree.
Stack/tools: Dyno testing experience; fabrication capability; troubleshooting; calibrations and hardware development; safety, PPE, Andon system; environmental and quality procedures; basic CI/Throughput Improvement Processes (TIP); BPD and standardized work familiarity.
Conduct dyno testing and manual engine development, including calibration and hardware development to support new properties launch.
Fabrication capability, troubleshoot issues, and drive problem-solving to maintain testing progress.
Follow and enforce safety, quality, and environmental procedures; escalate issues; participate in team meetings and continuous improvement activities.
5+ years of dyno testing experience.
Strong fabrication capability and troubleshooting/problem-solving.
Bachelor’s degree; ability to work across shifts and follow safety/quality processes; use Andon and understand escalation.
Experience with cross-training and providing Job Instruction Training (if qualified as trainer).
Familiarity with Level 5 BPD board, TIP meetings, and continuous improvement initiatives.
Ability to operate within environmental policies and waste-reduction efforts.
Location & work type: On-site with rotating shifts (1st shift for pallet build and dyno cell; 2nd shift
SAFETY: Provide a safe working environment for everyone entering the area. Learn and follow all safety procedures. Verify everyone (including visitors) in area of responsibility follows safety rules and procedures. Maintain a safe and clean workspace (WPO). Identify, communicate and escalate unsafe work conditions. Notify Group or Team Leader (or escalate per process) when a safety incident occurs. Support resolution on all unsafe conditions and near misses. Utilize PPE. Understand the 2 foot rule, Orange Crush Zone and Evacuation & Take Shelter locations. Be aware of hazardous communication program.
PEOPLE: Enhance employee engagement to promote employee enthusiasm. Participate in problem solving. Participate in cross training. Understand Level 5 BPD board. Provide information to support layered audits. Provide input for the group leader and team leader to plan meeting agenda. Participate in establishing and contributing to team goals. Participate in submitting team suggestions. Provide Job Instruction Training for new team members per standardized work (if qualified as a trainer). Maintain acceptable attendance practices. Attend team meetings.
QUALITY: Coach the quality motto, "Do not Accept, Build, or Ship a Defect" Learn and follow all quality procedures. Understand and follow the quality processes and procedures. Notify Team Leader/Group Leader of quality related issues. Assist/Coach team members not following quality processes/procedures. Support resolution to all quality issues. Ensure containment processes are followed. Identify defects in/out area. Understand and follows problem escalation process. Utilize Andon.
Responsiveness: Respond appropriately to meet the customer's requirements. Understand daily work assignment(s). Meet with Team Leader at start of shift to get daily assignment(s). Able to use Andon system in accordance with escalation process. Participate in Throughput Improvement Processes (TIP) meetings. Ensure scrap and non-conforming material is identified and set aside for processing.
COST: Utilize continuous improvement to identify and eliminate the 7 forms of waste. Understand and support elimination of waste (COMMWIP) waste. Aware of cost of supplies, energy, and parts for waste elimination. Assist team accurate documenting of scrap and non-conforming material. Participate in team CI objectives and BPD metrics. Seek efficiency in all activities to reduce cost.
ENVIRONMENT: Engage in practices to minimize our environmental footprint. Understand and follow the applicable environmental policy. Support conserving energy and minimizing waste. Actively support recycling processes (water, air, materials, etc.)